Műanyag fröccsöntés

Költségmegtakarítás a szerszámok tisztításán, és karbantartásán

Az öntőszerszám a fröccsöntő gép legfontosabb része, mivel az szerszám állapota meghatározza a végtermék minőségét. A szerszámok néha drágábbak, mint maga a gép, ezért elengedhetetlen a megfelelő karbantartás.

Ez és az ügyfelek magas színvonalú igénye, például az élelmiszer-, gyógyszeripar és autóiparban, ami a folyamatot és a készterméket illeti, megköveteli, hogy a fröccsöntéssel foglalkozó vállalatok többsége kiválasztott műhelyekkel dolgoztasson, magasan képzett szakemberekkel takarítva, karbantartva a szerszámokat.

Néhány műanyag-fröccsöntő alkalmazás

Cleaning moulds

When a mould comes back from production, it’s important they are cleaned thoroughly of adhered contamination and burned gases, so they can be used correctly the next time. Conventional cleaners are effective but mostly very aggressive, bad for health and not allowed there where food grade products are required. The ones that are very friendly to the user and the environment and even food grade certified, are not always effective, having to repeat the action various times, wasting product.

With Interflon Degreaser EM30+ we combine the best of both worlds. A food grade degreaser, friendly to the user and the environment and effective at the same time due to our F-Active® technology. For ultrasonic baths we have ecological water-based solutions with Interflon Fin Clean All2.

Tags: Interflon Degreaser EM30+ | Interflon Clean All²

Moulding 1

Lubricating and protecting various parts of the mould

Before going to the production area, different parts (ejector pins, guide pins, runners.) of the mould have to be well and carefully lubricated in order to assure its efficiency in production. Conventional ‘wet’ lubricants tend to drip on the mould cavities or even on the moulded parts, provoking rejected finished products and production stops in order to clean the contaminated parts.

With Interflon Fin Grease (NSF-H1) moulds can be lubricated with just one product for all parts leaving a steady MicPol® film avoiding dripping. The mould stays cleaner and lubricated for a much longer time. No more rejection and less production stops to clean and relubricate. For small moulds Interflon Lube TF or Interflon Food Lube (NSF-H1) can do the job providing a dry MicPol® film. These products can also be used as an anti-corrosive agent when stocking moulds without having to clean them afterwards and as a release agent, in particular for moulds with holes and crevices, saving two or three other products.

Tags: Interflon Fin Grease | Interflon Lube TF | Interflon Food Lube | MicPol®

Moulding 2

The tie bars of the clamping unit

The weight of the mould is very high which puts a high demand on the greases used on the tie bars. Conventional greases cause stick-slip and premature wear if not lubricated frequently.

Interflon Grease MP2/3 supports heavy loads, is not pushed away from its lubrication point thanks to the adhesion of the MicPol® particles to the surface, creating a far stronger bond than conventional greases can provide. No stick-slip, longer greasing intervals (up to 4x), longer service life of the tie bars and thanks to the lower friction, less energy consumption.

Tags: Interflon Grease MP2/3 | MicPol®

Moulding 3