Lubrication of wheel loaders
56% cost reduction and 10% higher machine availability
Constant exposure to fertilizers, dust, moisture, high and low temperatures, take a toll on machinery. A customer operating four wheel loaders faced this challenge. Daily lubrication was crucial to keep the wheel loaders operational, taking an hour per machine at €55 per hour. Besides that the conventional grease used by the customer was always pressed out of the tie rod, creating unnecessary soil contamination.
Our solution
We recommended using Interflon Grease MP2/3, our heavy-duty multipurpose grease with MicPol® technology.
The result
Switching to Interflon Grease MP2/3 dramatically reduced lubrication frequency: from daily to just once a week! While the grease itself had a higher cost, the customer achieved a remarkable 56% overall cost reduction. Here's the breakdown:
- Lubricant costs increased from $10,006 to $32,293
- Lubrication labor costs decreased from $117,097 to $23,419
- Total cost savings: $71,391
But the benefits go beyond cost savings. Less frequent lubrication translates to increased machine availability by 1,568 hours, meaning a significant boost to productivity!
Calculated based on a 49-week operating year over two years, and a 5-day workweek with 8-hour days for 4 wheel loaders.
Conclusion
Interflon Grease MP2/3 demonstrably improves efficiency. Reduced lubrication needs translate to significant cost savings and increased machine availability. The product also promotes a cleaner work environment by minimizing soil contamination.
