Enhance lubrication maintenance, technical support and cleaning processes
A reliable and safe workplace with 6S
6S integrates safety as a core component into the workspace. By adding a dedicated sixth step, Safety, to the original 5S methodology (Sort, Set in Order, Shine, Standardize and Sustain), you not only prevent incidents but also lay a solid foundation for ongoing improvement and reliability.
At Interflon we support each phase with MicPol®-enhanced lubricants and cleaners, purpose-built tools, deep technical expertise and ILAC (Interflon Lubrication and Control) lubrication management software. Together, these resources help you maintain peak performance, reduce downtime and ensure a safer working environment.
Key steps at a glance
- Sort: Eliminate unnecessary tools, materials and equipment to reduce waste and improve focus.
Our solution: Consolidation of products
- Set in order: Establish clear locations for all items to enable quick access and streamlined workflows.
Our solution: Service & consult, and and storage solutions
- Shine: Maintain a clean and orderly environment to support inspections and reduce equipment failures.
Our solution: Cleaners and protective coatings
- Standardise: Implement consistent procedures and visual cues to ensure uniformity across teams and shifts.
Our solution: Colour coding, lLAC lubrication management software, digital lubrication instructions and QR-based checklists
- Sustain: Embed 6S into daily routines and company culture to drive lasting behavioural change.
Our solution: ILAC, customer training and support
Safety: Identify potential hazards and apply preventive measures to create a safer work environment.
Interflon solution: Safe and sustainable product line
Frequently Asked Questions
Implementation time varies with facility size and existing practices, but most sites see visible improvements within 4–8 weeks. We recommend a phased roll-out, starting with a pilot area to refine processes and train key staff. Interflon supports you every step of the way with on-site workshops, audit frameworks and our lubrication management software, ensuring scalable, validated practices across shifts and sites with minimal disruption.
Clients typically report*:
- 10–20 % reduction in unplanned downtime
- 15–30 % lower maintenance costs
- Up to 40 % fewer safety incidents
*This data is based on client feedback and industry benchmarks.
Not with the right partner. While 6S may seem like a major shift at first, implementation doesn’t have to be complex or disruptive. Interflon simplifies the process by aligning each of the six steps directly with lubrication, cleaning and maintenance practices.
We provide:
- Practical tools such as MicPol®-enhanced products and storage solutions
- Step-by-step guidance via ILAC (Interflon Lubrication and Control)
- On-site support, training and digital standardisation tools
Most clients see visible improvements within 4–8 weeks, even when starting with just one pilot area.
👉 Tip: Start small. Begin with a critical asset or process, validate the results and expand from there.
The most challenging part? Sustaining the change.
Many organisations struggle with embedding 6S into daily routines over the long term. That’s why Interflon places special focus on the fifth S: Sustain. Through ILAC, structured follow-up and ongoing customer training and support we help ensure that improvements don’t fade over time but become part of the culture.
