Lubrication for poultry offal processing lines
Offal processing lines handle delicate by-products including heart, liver and lungs in extremely wet, contaminated and intensively cleaned environments. Chains, bearings and gearboxes are continuously exposed to blood, fat, water and disinfectants. Standard lubricants wash away within hours, leaving dumper chains rusty and stiff, bearings unprotected and gearboxes at risk of leakage.
The maintenance consequence is immediate. Without the right lubricant, dumper chains in offal lines require daily relubrication just to keep moving, yet still fail in under a year. That is 365 maintenance interventions annually for a single chain set, plus the cost of replacement.
Interflon's PFAS-free, NSF H1 lubricants with MicPol® technology maintain film integrity under continuous washdowns and contamination, reducing relubrication frequency dramatically and extending component lifetime to documented levels.
All food-grade lubricants
Documented results
- Dumper chain lifetime extended to 52+ weeks in documented offal line applications
- Relubrication frequency reduced from daily to weekly, eliminating over 300 interventions per year
- Maintenance hours saved: approximately 78 hours per year per chain set
- Spare part savings: one full chain replacement avoided per year (€5,000–€10,000 per set)
- No routine gearbox oil changes, reducing downtime and contamination risk
- No dripping oil or rust water into offal products, improving hygiene and audit readiness
REAL RESULTS
Dumper chains that last 52 weeks and beyond
Interflon Food Lube G220 keeps dumper chains in in offal lines rust-free, reducing relubrication and extending lifetime.
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Typical failures and Interflon solutions
- Chains and drives – corrosion and stiff operation from constant washdowns and disinfectants.
→ IInterflon Food Lube G150* is fortified with MicPol® technology. It penetrates into chain links and forms a durable, water-resistant lubrication film that withstands continuous washdowns, prevents corrosion, keeps chains moving smoothly and extends chain lifetime. - Heavy-duty dumper chains – high load, contamination and water exposure.
→ Interflon Food Lube G220 can be used for non-overhead, heavy-duty dumper chains. It forms a durable, strongly adhesive lubrication film that withstands washdowns, prevents corrosion and reduces relubrication frequency. - Bearings – grease washout and premature failure under high-pressure cleaning and contamination.
→ Interflon Food Grease LT2 (for colder areas) or Food Grease HD2 (for humid and heavy-load offal processing zones). Both are water- and shock-resistant, remaining in place during washdowns, extending lifetime and reducing relubrication intervals. - Gearboxes – oil leakage and overheating, frequent oil changes, contamination risk.
→ Interflon Food Grease HD00 is the preferred lubricant for cut-up machine gearboxes. Interflon Food Lube G220 can be used in non-automatic gearbox systems where temperatures allow. Both replace conventional oils, eliminate routine oil changes, reduce leakage, lower operating temperature and deliver up to 3% energy savings.
All lubricants are PFAS-free and NSF H1 certified (Halal & Kosher). Cleaning products are PFAS-free and carry the appropriate NSF cleaner categories (e.g., A1/K1/K3). See product pages for the exact category.
Want to know more? Get in touch with our lubrication specialists for free advice.
* While Interflon Food Lube G150 is our primary recommendation for most poultry chain applications, Interflon Food Lube G220 can be an excellent alternative for slightly higher mechanical loads or short-term temperature peaks, where appropriate for the equipment and lubrication system.
Thanks to its higher viscosity and strong adhesion, Food Lube G220 is also well suited as a rationalisation product.
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Frequently Asked Questions about lubrication for poultry offal processing lines
The best lubricant for dumper chains in poultry offal processing is a high-adhesion NSF H1 chain oil that maintains film integrity under continuous exposure to blood, water and disinfectants. Interflon Food Lube G220 is developed for heavy-duty dumper chain applications. In a documented offal processing case, switching to Food Lube G220 extended dumper chain lifetime to at least 52 weeks, reduced relubrication from daily to weekly and eliminated over 300 maintenance interventions per year.
Spare part costs on offal processing lines are reduced by extending the lifetime of the components that fail most frequently, primarily dumper chains and bearings. In documented offal line applications, switching to Interflon Food Lube G220 extended dumper chain lifetime to at least 52 weeks, avoiding one full chain replacement per year at a saving of €5,000–€10,000 per set. Switching bearings to Food Grease HD2 reduced relubrication frequency and extended bearing lifetime by resisting washout during high-pressure cleaning.
Dumper chains in offal lines require daily lubrication when standard lubricants are used because continuous exposure to blood, water and disinfectants displaces the lubricant film within hours of application. Interflon Food Lube G220 uses MicPol® technology to form a strongly adhesive film that bonds to chain links and resists washoff, maintaining protection between cleaning cycles and extending the interval between lubrication interventions from daily to weekly.